Pressurized airplanes

When an airplane is flown at a high altitude, it consumes less fuel for a given airspeed than it does for the same speed at a lower altitude. In other words, the airplane is more efficient at a high altitude. In addition, bad weather and turbulence may be avoided by flying in the relatively smooth air above the storms. Because of the advantages of flying at high altitudes, many modern general aviation-type airplanes are being designed to operate in that environment. It is important that pilots transitioning to such sophisticated equipment be familiar with at least the basic operating principles.

A cabin pressurization system accomplishes several functions in providing adequate passenger comfort and safety. It maintains a cabin pressure altitude of approximately 8,000 feet at the maximum designed cruising altitude of the airplane, and prevents rapid changes of cabin altitude that may be uncomfortable or cause injury to passengers and crew. In addition, the pressurization system permits a reasonably fast exchange of air from the inside to the outside of the cabin. This is necessary to eliminate odors and to remove stale air.

Figure 10: Standard atmospheric pressure chart.

Pressurization of the airplane cabin is an accepted method of protecting occupants against the effects of hypoxia. Within a pressurized cabin, occupants can be transported comfortably and safely for long periods of time, particularly if the cabin altitude is maintained at 8,000 feet or below, where the use of oxygen equipment is not required. The flight crew in this type of airplane must be aware of the danger of accidental loss of cabin pressure and must be prepared to deal with such an emergency whenever it occurs.

In the typical pressurization system, the cabin, flight compartment, and baggage compartments are incorporated into a sealed unit that is capable of containing air under a pressure higher than outside atmospheric pressure. On aircraft powered by turbine engines, bleed air from the engine compressor section is used to pressurize the cabin. Superchargers may be used on older model turbine powered airplanes to pump air into the sealed fuselage. Piston-powered airplanes may use air supplied from each engine turbocharger through a sonic venturi (flow limiter). Air is released from the fuselage by a device called an outflow valve. The outflow valve, by regulating the air exit, provides a constant inflow of air to the pressurized area.

Figure 11: High performance airplane pressurization system.

To understand the operating principles of pressurization and air-conditioning systems, it is necessary to become familiar with some of the related terms and definitions, such as:

• Aircraft altitude —the actual height above sea level at which the airplane is flying.
• Ambient temperature —the temperature in the area immediately surrounding the airplane.
• Ambient pressure —the pressure in the area immediately surrounding the airplane.
• Cabin altitude —used to express cabin pressure in terms of equivalent altitude above sea level.
• Differential pressure —the difference in pressure between the pressure acting on one side of a wall and the pressure acting on the other side of the wall. In aircraft air-conditioning and pressurizing systems, it is the difference between cabin pressure and atmospheric pressure.

The cabin pressure control system provides cabin pressure regulation, pressure relief, vacuum relief, and the means for selecting the desired cabin altitude in the isobaric and differential range. In addition, dumping of the cabin pressure is a function of the pressure control system. A cabin pressure regulator, an outflow valve, and a safety valve are used to accomplish these functions.

The cabin pressure regulator controls cabin pressure to a selected value in the isobaric range and limits cabin pressure to a preset differential value in the differential range. When the airplane reaches the altitude at which the difference between the pressure inside and outside the cabin is equal to the highest differential pressure for which the fuselage structure is designed, a further increase in airplane altitude will result in a corresponding increase in cabin altitude. Differential control is used to prevent the maximum differential pressure, for which the fuselage was designed, from being exceeded. This differential pressure is determined by the structural strength of the cabin and often by the relationship of the cabin size to the probable areas of rupture, such as window areas and doors.

The cabin air pressure safety valve is a combination pressure relief, vacuum relief, and dump valve. The pressure relief valve prevents cabin pressure from exceeding a predetermined differential pressure above ambient pressure. The vacuum relief prevents ambient pressure from exceeding cabin pressure by allowing external air to enter the cabin when ambient pressure exceeds cabin pressure. The cockpit control switch actuates the dump valve. When this switch is positioned to ram, a solenoid valve opens, causing the valve to dump cabin air to atmosphere.

The degree of pressurization and the operating altitude of the aircraft are limited by several critical design factors. Primarily the fuselage is designed to withstand a particular maximum cabin differential pressure.

Several instruments are used in conjunction with the pressurization controller. The cabin differential pressure gauge indicates the difference between inside and outside pressure. This gauge should be monitored to assure that the cabin does not exceed the maximum allowable differential pressure. A cabin altimeter is also provided as a check on the performance of the system.

In some cases, these two instruments are combined into one. A third instrument indicates the cabin rate of climb or descent. A cabin rate-of-climb instrument and a cabin altimeter are illustrated in Figure 12.

Figure 12: Cabin pressurization instruments.

Decompression is defined as the inability of the airplane´s pressurization system to maintain its designed pressure differential. This can be caused by a malfunction in the pressurization system or structural damage to the airplane. Physiologically, decompressions fall into two categories; they are:

• Explosive Decompression —Explosive decompression is defined as a change in cabin pressure faster than the lungs can decompress; therefore, it is possible that lung damage may occur. Normally, the time required to release air from the lungs without restrictions, such as masks, is 0.2 seconds. Most authorities consider any decompression that occurs in less than 0.5 seconds as explosive and potentially dangerous.
• Rapid Decompression —Rapid decompression is defined as a change in cabin pressure where the lungs can decompress faster than the cabin; therefore, there is no likelihood of lung damage.

During an explosive decompression, there may be noise, and for a split second, one may feel dazed. The cabin air will fill with fog, dust, or flying debris. Fog occurs due to the rapid drop in temperature and the change of relative humidity. Normally, the ears clear automatically. Air will rush from the mouth and nose due to the escape of air from the lungs, and may be noticed by some individuals.

The primary danger of decompression is hypoxia.

Unless proper utilization of oxygen equipment is accomplished quickly, unconsciousness may occur in a very short time. The period of useful consciousness is considerably shortened when a person is subjected to a rapid decompression. This is due to the rapid reduction of pressure on the body—oxygen in the lungs is exhaled rapidly. This in effect reduces the partial pressure of oxygen in the blood and therefore reduces the pilot´s effective performance time by one-third to one-fourth its normal time. For this reason, the oxygen mask should be worn when flying at very high altitudes (35,000 feet or higher). It is recommended that the crewmembers select the 100 percent oxygen setting on the oxygen regulator at high altitude if the airplane is equipped with a demand or pressure demand oxygen system.

Another hazard is being tossed or blown out of the airplane if near an opening. For this reason, individuals near openings should wear safety harnesses or seatbelts at all times when the airplane is pressurized and they are seated.

Another potential hazard during high altitude decompressions is the possibility of evolved gas decompression sicknesses. Exposure to wind blasts and extremely cold temperatures are other hazards one might have to face.

Rapid descent from altitude is necessary if these problems are to be minimized. Automatic visual and aural warning systems are included in the equipment of all pressurized airplanes.

Oxygen systems

Most high altitude airplanes come equipped with some type of fixed oxygen installation. If the airplane does not have a fixed installation, portable oxygen equipment must be readily accessible during flight. The portable equipment usually consists of a container, regulator, mask outlet, and pressure gauge. Aircraft oxygen is usually stored in high pressure system containers of 1,800 — 2,200 pounds per square inch (p.s.i.). When the ambient temperature surrounding an oxygen cylinder decreases, pressure within that cylinder will decrease because pressure varies directly with temperature if the volume of a gas remains constant. If a drop in indicated pressure on a supplemental oxygen cylinder is noted, there is no reason to suspect depletion of the oxygen supply, which has simply been compacted due to storage of the containers in an unheated area of the aircraft. High pressure oxygen containers should be marked with the p.s.i. tolerance (i.e., 1,800 p.s.i.) before filling the container to that pressure. The containers should be supplied with aviation oxygen only, which is 100 percent pure oxygen. Industrial oxygen is not intended for breathing and may contain impurities, and medical oxygen contains water vapor that can freeze in the regulator when exposed to cold temperatures. To assure safety, oxygen system periodic inspection and servicing should be done.

An oxygen system consists of a mask and a regulator that supplies a flow of oxygen dependent upon cabin altitude. Regulators approved for use up to 40,000 feet are designed to provide zero percent cylinder oxygen and 100 percent cabin air at cabin altitudes of 8,000 feet or less, with the ratio changing to 100 percent oxygen and zero percent cabin air at approximately 34,000 feet cabin altitude. Regulators approved up to 45,000 feet are designed to provide 40 percent cylinder oxygen and 60 percent cabin air at lower altitudes, with the ratio changing to 100 percent at the higher altitude.

Pilots should avoid flying above 10,000 feet without oxygen during the day and above 8,000 feet at night.

Figure 13: Oxygen system regulator.

Pilots should be aware of the danger of fire when using oxygen. Materials that are nearly fireproof in ordinary air may be susceptible to burning in oxygen. Oils and greases may catch fire if exposed to oxygen, and cannot be used for sealing the valves and fittings of oxygen equipment. Smoking during any kind of oxygen equipment use is prohibited. Before each flight, the pilot should thoroughly inspect and test all oxygen equipment. The inspection should include a thorough examination of the aircraft oxygen equipment, including available supply, an operational check of the system, and assurance that the supplemental oxygen is readily accessible. The inspection should be accomplished with clean hands and should include a visual inspection of the mask and tubing for tears, cracks, or deterioration; the regulator for valve and lever condition and positions; oxygen quantity; and the location and functioning of oxygen pressure gauges, flow indicators and connections. The mask should be donned and the system should be tested. After any oxygen use, verify that all components and valves are shut off.

Masks

There are numerous types of oxygen masks in use that vary in design detail. It would be impractical to discuss all of the types on this page. It is important that the masks used be compatible with the particular oxygen system involved. Crew masks are fitted to the user´s face with a minimum of leakage. Crew masks usually contain a microphone. Most masks are the oronasal type, which covers only the mouth and nose.

Passenger masks may be simple, cup-shaped rubber moldings sufficiently flexible to obviate individual fitting. They may have a simple elastic head strap or the passenger may hold them to the face.

All oxygen masks should be kept clean. This reduces the danger of infection and prolongs the life of the mask. To clean the mask, wash it with a mild soap and water solution and rinse it with clear water. If a microphone is installed, use a clean swab, instead of running water, to wipe off the soapy solution. The mask should also be disinfected. A gauze pad that has been soaked in a water solution of Merthiolate can be used to swab out the mask. This solution should contain one-fifth teaspoon of Merthiolate per quart of water.

Wipe the mask with a clean cloth and air dry.

Diluter demand oxygen systems

Diluter demand oxygen systems supply oxygen only when the user inhales through the mask. An automix lever allows the regulators to automatically mix cabin air and oxygen or supply 100 percent oxygen, depending on the altitude. The demand mask provides a tight seal over the face to prevent dilution with outside air and can be used safely up to 40,000 feet. A pilot who has a beard or mustache should be sure it is trimmed in a manner that will not interfere with the sealing of the oxygen mask. The fit of the mask around the beard or mustache should be checked on the ground for proper sealing.

Pressure demand oxygen systems

Pressure demand oxygen systems are similar to diluter demand oxygen equipment, except that oxygen is supplied to the mask under pressure at cabin altitudes above 34,000 feet. Pressure demand regulators also create airtight and oxygen-tight seals, but they also provide a positive pressure application of oxygen to the mask face piece that allows the user´s lungs to be pressurized with oxygen. This feature makes pressure demand regulators safe at altitudes above 40,000 feet.

Some systems may have a pressure demand mask with the regulator attached directly to the mask, rather than mounted on the instrument panel or other area within the flight deck. The mask-mounted regulator eliminates the problem of a long hose that must be purged of air before 100 percent oxygen begins flowing into the mask.

Continous flow oxygen system

Continuous flow oxygen systems are usually provided for passengers. The passenger mask typically has a reservoir bag, which collects oxygen from the continuous flow oxygen system during the time when the mask user is exhaling. The oxygen collected in the reservoir bag allows a higher aspiratory flow rate during the inhalation cycle, which reduces the amount of air dilution. Ambient air is added to the supplied oxygen during inhalation after the reservoir bag oxygen supply is depleted. The exhaled air is released to the cabin.

Figure 14: Continuous flow mask and rebreather bag.

Servicing of oxygen systems

Certain precautions should be observed whenever aircraft oxygen systems are to be serviced. Before servicing any aircraft with oxygen, consult the specific aircraft service manual to determine the type of equipment required and procedures to be used. Oxygen system servicing should be accomplished only when the aircraft is located outside of the hangars. Personal cleanliness and good housekeeping are imperative when working with oxygen. Oxygen under pressure and petroleum products create spontaneous results when they are brought in contact with each other.

Service people should be certain to wash dirt, oil, and grease (including lip salves and hair oil) from their hands before working around oxygen equipment. It is also essential that clothing and tools are free of oil, grease, and dirt. Aircraft with permanently installed oxygen tanks usually require two persons to accomplish servicing of the system. One should be stationed at the service equipment control valves, and the other stationed where he or she can observe the aircraft system pressure gauges. Oxygen system servicing is not recommended during aircraft fueling operations or while other work is performed that could provide a source of ignition. Oxygen system servicing while passengers are on board the aircraft is not recommended.

This concludes the auxiliary aircraft systems page. You can now go on and read the Flight Instruments page or test you knowledge with the FAA Principles of Flight question bank.

http://www.free-online-private-pilot-ground-school.com/auxiliary-aircraft-systems.html