Baby diaper production line fa-x profit

(Famecanica, Italy)

1. The Fa-X PROFIT is designed for baby diapers production.

2. It can produce diapers in three sizes: mini, midi, maxi.

3. Production speed – 250 pcs/min
Linear web speed – 125 m/min
Voltage – 380 V
Power demand – 170 kW/hour

4. Hot-melt glue applicator systems from ITW Dynatec

5. Electric energy and compressed air are used for diaper production

a. The production process is full-automatic:
The manual labor is used only for material feeding into the machine and packing the end products

b. Required crew to operate the line during a working shift: engineer – 1 person, electrician – 1 person, electronic engineer – 1 person, operator – 1 person, packer – 4 persons, foreman – 1 person, analyst – 1 person.

6. Control system with PLC (Siemens)

7. Overall dimensions (L*W*H): 29200*2900*2500

8. Year of production – 1999, order number 2088

Manual, drawings and software for PLC are available.

Completeness list

1. Cellulose pulp rolls holder

2. MODE Mell to defibrate the pulp (pulp width 20 inches)

3. Mat forming unit

4. Double unwinding machine for upper fabric rolls and non-woven rolls

5. Mat volume reduction unit

6. Unwinding machine for upper polyethylene rolls with tension control and edge tracer

7. Mat crosscutting unit

8. Elastic leg tapes application unit (2x1)

9. Fabric sealing unit

10. Adhesive-tape loops application unit

11. Rotating die unit for polyethylene forming

12. Longitudinal folding unit

13. End product cutting-off unit (impact cutting)

14. End product cross-folding unit

15. Defective diaper detection unit

16. Horizontal stacker model RPP

17. Hot-melt glue applicator systems from ITW Dynatec: one melter S22 with Hot Melt Hose to apply the glue on the polyethylene (contenious); one melter M25 with hoses to apply the glue on the non-woven material and on upper fiber (continuous); one melter S22 with hose to apply the glue on the elastic leg tapes

18. Drive

19. Electricity closets, control panels, wiring, fan vacuum ducts, pneumatic ducts.

20. One control station with PLC (Siemens)

21. Arm crane for polyethylene rolls

22. Protecting guard

23. Manual fork-lift, tool box

24. Front adhesive tape applicator

25. SAP applicator

26. Dry filter bags

Pulp delivery
Cyclone Mill
Absorbing layer forming unit
Multilayer absorbing layer forming unit
Moisture proof tissue-paper delivery
Hot-melt glue system
Glue applicator system
Dust separator
Breathable layer forming
Front belt application unit
Slicing device
Waste material collection
Stacker

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